How This Company Powers EV Innovation Through Virtual Twins
As India advances towards its ambitious net-zero carbon target by 2070, the spotlight is firmly on electric, autonomous, and connected vehicles. According to reports, India’s electric vehicle (EV) sector is projecting significant expansion in 2025, with domestic automakers set to launch nearly a dozen new models, mainly in the premium segment. This momentum continues despite a global slowdown in EV demand, with India’s EV sales rising by 20%. The government has set ambitious targets to increase the share of EVs by 2030: 30% of private car sales, 70% of commercial vehicles, 40% of buses, and an impressive 80% of two- and three-wheelers. To support this transition, Union minster Piyush Goyal launched the Bharat Mobility Global Expo 2025, showcasing India’s aspiration to become a global leader in electric mobility. However, these mobility solutions call for more than just conventional mechanical engineering. They call for an integrated approach, inclusive of merging systems engineering, electrical design, and digital simulation to accelerate development cycles and maximise performance. In this virtual twin, leveraging AI-driven simulations is an effective way to predict outcomes. In an interview with AIM, Deepak NG, MD, Dassault Systèmes, India, said, “In mobility, virtual twins are used to refine vehicle performance, by testing different designs and materials digitally.” He added that they also play a critical role in advancing autonomous driving and traffic management by simulating real-world scenarios for safer and more efficient transportation. Dassault Systèmes, a French multinational software corporation, develops software for 3D product design, simulation, manufacturing and other 3D-related products. Dassault Systèmes’ 3DEXPERIENCE platform is enabling both OEMs and startups to virtually design, simulate, and validate everything from battery packs and electric drives to complete vehicle systems. This virtual approach reduces time-to-market and ensures safety, efficiency, and sustainability. How to Make a Difference in R&D Space The company supports this transformation with its 3DEXPERIENCE platform, which integrates real-world data with tools like CATIA, SIMULIA, and DELMIA for advanced modelling and simulation. The platform is deployed across sectors like healthcare, pharma, infrastructure, and mobility, underscoring its impact on cross-industry innovation and sustainability. Startups like Simple Energy have leveraged this platform to deliver breakthrough EV products in record time. This is an example of how virtual engineering can reduce dependency on imported components while encouraging indigenous innovation. “To further strengthen this ecosystem, R&D must include model- based systems engineering (MBSE), additive manufacturing, and a digital thread that provides real-time traceability across the product lifecycle,” the MD said. He further explained that these digital-first R&D models support cost and energy efficiency, aligning with government-backed initiatives such as FAME II, the production-linked incentive (PLI) scheme, and Make in India. Role of 3DEXPERIENCE Lab in India The 3DEXPERIENCE Lab in India is an innovation strategy enabler that allows startups and entrepreneurs to ramp up the development of transformative solutions in healthcare, cleantech, and mobility. “Through access to state-of-the-art simulation, design, and collaboration capabilities, the lab helps early-stage companies progress quickly from idea to ready-for-market product,” Deepak said. Beyond technology, the lab connects startups to a global network of innovation, offering mentorship, expertise, and exposure that can significantly amplify their impact. He explained that whether it is developing diagnostic technologies for the underserved or designing the next-gen sustainable mobility solutions, the lab enables purpose-driven innovation with worldwide applicability. Located in Pune, the lab functions as an open innovation hub and startup accelerator, aligning with the United Nations Sustainable Development Goals. The lab supports these entrepreneurs by providing advanced software tools, expert guidance, and a collaborative ecosystem that includes partnerships with initiatives like Atal Innovation Mission (AIM), NITI Aayog, and other stakeholders across academia, industry, and government. What About Workforce Readiness? However, Deepak believes that the journey to atmanirbharta also requires investments in workforce readiness. “We have many partnerships, such as TANCAM in Tamil Nadu, which trains engineers in battery modelling, motor design, and functional safety standards,” Deepak revealed. Furthermore, the MD added that democratising digital engineering tools for tier 2 and tier 3 cities is key to unlocking grassroots innovation and empowering local talent to address region-specific challenges.” To further this mission, the company is actively strengthening partnerships with Indian academic institutions through a variety of structured initiatives. The company’s initiative in association with state governments like Telangana, Assam, and Tamil Nadu focuses on setting up a centre of excellence that offers students a virtual experience of a “factory floor” or “aircraft hangar” without stepping into one.
In mobility, virtual twins are used to refine vehicle performance by testing different designs and materials digitally.
In mobility, virtual twins are used to refine vehicle performance by testing different designs and materials digitally.
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Shalini is a senior tech journalist, exploring the latest advancements in AI. When she's not reporting on the latest innovations, you can find her immersed in her next literary adventure.