Final Concept (FMEA) # Item and Function Potential Failure Mode Potential Effect(s) of Failure Potential Cause(s)/Mechanism(s) of Failure Current Design Controls Recommend Actions 1 Outer Suspension Ends Stress Concentration in Bending Damage to other systems, Loss of control 10Manufacturing Error1 Visual Inspection 220 Inspection by recipiant 2Uprights Stress Concentration in Bending Damage to other systems, Loss of control 8Manufacturing Error2 Visual Inspection 7112 Inspection by recipiant 3RockersPanel Delamination Damage to other systems, Loss of control 8Manufacturing Error1 Visual Inspection 648None 4Carbon TubesBuckling/Bending Damage to other systems, Loss of control 10 Incorrect Geometry1 Pre-testing Visual Inspection 550 Pre and Post- Testing Inspection 5 Pull/Push Rod Tubes & A- arm Tubes Adhesive Failure in Shear Damage to other systems, Loss of control 10 Improper Bonding Procedure, Insifficient Bonding Area 4 Visual Inspection 7280 Tighter Control of layup process